Tags : PV CoursePV DesignPV Design Syllabus
Chapter 1:
Introduction to Pressure Equipments in Process Industries
Pressure Vessels
- Cylindrical Vessels
- Spheres
Jacketed Vessels
- Conventional Jackets
- Half-Pipe or Limpet Coils
- Dimple Jackets
- Plate Coils
Columns
Reactorsers
Filters
Heat Exchangers
- Plate Type Heat Exchangers
- Double Pipe Exchangers
- Shell & Tube Heat Exchangers
- Air-cooled Exchanger
Chapter 2:
Pressure Vessel, Column and Reactors Design
Stress and Various Stress Theories
Components of Pressure Vessels and Fabrication Methods
• Pressure Components
Shell
Heads or Dish Ends and Types
Nozzles and Reinforcement Pads
Nozzle Flanges and Types
Girth Flanges and Types
• Non-Pressure Components
Supports (Leg, Lugs or Bracket, Saddles and Skirt)
Vessel and Manway Davits
Hand holes and Hinges
Earthing Lugs
Name Plate and Brackets
Pipe and Platform Support Clips
Insulation and Fire Proofing Supports
Lifting Lugs, Lifting Trunnions and Tailing Lugs
Anchor/Mounting Bolts
• Internal components in Pressure Vessels
• Method of attachment of various components to Pressure Vessels
Design Parameters
Operating Pressure and Temperature
Design Pressure and Temperature
Minimum Design Metal Temperature (MDMT)
Maximum Allowable Working Pressure (MAWP)
Maximum Allowable Working Pressure New and Cold (MAPNC)
Tan Line and Weld Line in Pressure Vessel
Corrosion Allowance
Liquid Density and Calculation of Pressure due to Static Head
Service Requirements
Various loadings to be considered in design
Material Science
Materials of Construction (Carbon Steel, Stainless Steel and Non-Ferrous Materials)
Material Selection
Cryogenic Service Requirements
Design Codes and their scope
ASME Sec VIII Div.1, Div.2 and Div.3, PD-5500, GB-150 etc.
Scope and Structure of ASME Sec VIII Div.1
Other Codes/Standards to be referred and their scope
ASME B16.5
ASME B16.47
ASME B16.9
ASME B36.10
ASME B16.20
ASME Sec II-A, Sec II-B and Sec II-D
Inspection and Testing in Pressure Vessels
Destructive Testing
Impact Testing and ASME Requirements
Non-Destructive Testing
Hydrostatic Test and ASME Requirements
Pneumatic Testing and ASME Requirements
Radiography and ASME Requirements including Joint Efficiencies
Magnetic Particle Examination
Liquid Penetrant Examination
Ultrasonic Examination
Ferrite Test
Helium Leak Test
Heat Treatments in Pressure Vessels
Explanation about various Tools in PV-Elite
Design Constraints in PV-Elite
Load Cases and Options in PV-Elite
Wind Data and Seismic Data in PV-Elite
Shell and Dish End Design for Internal/External Pressure and Practice in PV-Elite
Girth Flange Design and Practice in PV-Elite
Support Design and Practice in PV-Elite
Welded Flat Design and Practice in PV-Elite
Nozzle/Reinforcement Design and Practice in PV-Elite
Selection of Nozzle Flange Rating
Local Loads on Nozzle/Shell Junction and Local Load Analysis as per WRC-107, WRC-297 and PD-5500
Modeling Platform, Packing and Trays in PV-Elite
Adding Weights and Forces/Moments in PV-Elite
Concept of Lining in Pressure Vessels
Weld Overlay
Cladding
Lining and Insulation in PV-Elite
Design of Half-Pipe or Limpet Coils in PV-Elite
Various considerations in Column and Reactor Design
Report generation and errors/warnings in PV-Elite
Practice Exercises in PV-Elite
Chapter 3:
Shell & Tube Heat Exchanger Design
Scope of Tubular Exchanger Manufacturer’s Association (TEMA)
Various configuration of Shell & Tube Exchangers as per TEMA
Spacing requirements in layout for Removable Bundle Exchangers
Various classes in TEMA (R,C &B)
Components of Shell & Tube Heat Exchangers and Purposes
Pressure Components
Shell
Channel Shell/Bonnet
Tube Sheets
Girth Flanges
Tubes (Including Finned Tubes)
Nozzles and Reinforcement
Nozzle Flanges
Non-Pressure Components
Supports (Leg, Lugs or Bracket, Saddles and Skirt)
Baffles, Tie Rods and Spacers
Earthing Lugs
Name Plate and Brackets
Pipe and Platform Support Clips
Insulation and Fire Proofing Supports
Lifting Lugs, Lifting Trunnions and Tailing Lugs
Anchor/Mounting Bolts
Number of Passes and Pass-partition Plates
Impingement Plate, Rod and Distribution or Vapor Belts
Expansion Joints and Purpose
Method of attachment of various components to Shell & Tube Heat Exchangers
Confined and Unconfined Joints
Dimensional standards and Fabrication Tolerances as per TEMA
Introduction to Section UHX in ASME Sec VIII Div.1 and various configurations as per ASME
Acceptable Tube to Tube Sheet Joints and EEMUA Recommendations
Interfaces between Thermal and Mechanical Design
Design of Tube Sheet using PV-Elite
Practice Exercises in PV-Elite for common configuration of Shell & Tube Heat Exchangers
Chapter 4:
Code Calc and Job Nature in EPC Companies
Component Modeling in Code Calc
Work Flow in EPC Companies and Interfaces of Vessel Engineer with other Disciplines of
Engineering, Client and Vendors